ruggedness testing
All about RuggedGuest Blog

Why ruggedness testing matters

From where will the device be dropped?

So how might one go about determining the proper degree of ruggedness? Here are some of the considerations:

A handheld computer will get dropped. It’s just a matter of time. What’s the height it may get dropped from? I am six feet tall. When I stand and use a handheld, the device is about 54 inches above the ground, 4-1/2 feet. If it falls out of my hands while I use it, it’ll fall 4-1/2 feet to whatever surface I am standing on. That could be grass or a trail with pebbles and rocks on it, or anything between. And a user may be taller or shorter than I am. So one might conclude that if the device can reliably survive repeated falls from 5 feet to a reasonably unforgiving surface, such as concrete, we’d be safe. The device could, of course, fall so that its display hits a pointy rock. Or it could slip out of your hands while you’re standing on a ladder. But those are exceptions.

ruggedness testing-1
A rugged computer used in its right element will at some time fall to the ground. The device on the image is a Handheld Nautiz X9.

So now we check the MIL-STD-810G on how to conduct a test where a device is dropped from five feet to concrete, and, surprise, there is such a test. If the device passes that test, described in Method 516.6, Procedure IV, all is (reasonably) well.

But do consider that MIL-STD-810G Method 516.6 alone consists of 60 pages of math, physics, statistics, graphs, rules, descriptions, suggestions and quite a technical language. Simply claiming “MIL-STD-810G” is not nearly enough. The device specs must describe the summary result, and supporting documentation should describe the reasoning, specifics, and sign-offs.

Conrad H. Blickenstorfer
Conrad H. Blickenstorfer, Ph.D., co-founder and Editor-in-Chief of Pen Computing Magazine, has extensive experience in all aspects of rugged computing from his many years at the helm of the Pen Computing industry journal, Digital Camera Magazine, Handheld Computing Magazine, and his years of service as Director of Information Systems and Chief Information Officer with the New York State Dormitory and project manager for the New York State Urban Development Corporation. He has also written for numerous technology journals and wrote the mobile technology section in Fortune Magazine's semi-annual technology buyers guide for years. Blickenstorfer has visited numerous rugged manufacturing operations in the US, Japan, and Taiwan.