ruggedness testing
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Why ruggedness testing matters

How sealed is a device?

Now let’s look at another example. Sealing. How well can a device keep liquids from getting inside (which is almost always fatal to electronics)? Since rugged handhelds are used outdoors, they obviously must be able to handle rain. But that’s not enough. Working around water means that eventually, it will fall into the water. What degree of protection is reasonable? Given that most consumer phones are now considered waterproof, rugged handhelds should be as well. The question then becomes what degree of immersion the device can handle, and for how long.

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Loads of devices nowadays are water resistant, but to which degree?

Here again, much is common sense. No one expects a device to fall off a boat into a deep lake and survive that. But if it falls into a puddle or a shallow stream, it should be able to handle that. The most often used measure of sealing performance is IEC standard 60529, the IP Code. IP67, for example, means a device is totally sealed against dust, and can also survive full immersion to about three feet. Unfortunately, the IP rating is imperfect. Several liquid protection levels are qualified with a “limited ingress permitted.” Electronics cannot handle any degree of ingress. Amount of liquid, pressure of the liquid, and time of exposure all matter. And what happens if a protective plug is not seated properly? So here again, specs should include the summary, with the exact testing procedure in supporting documentation.

I will not go through every single environmental threat, as the approach is always the same: What is the device likely to encounter? How is it protected against that threat? How was resistance tested? Who tested it? And what was the result?

Conrad H. Blickenstorfer
Conrad H. Blickenstorfer, Ph.D., co-founder and Editor-in-Chief of Pen Computing Magazine, has extensive experience in all aspects of rugged computing from his many years at the helm of the Pen Computing industry journal, Digital Camera Magazine, Handheld Computing Magazine, and his years of service as Director of Information Systems and Chief Information Officer with the New York State Dormitory and project manager for the New York State Urban Development Corporation. He has also written for numerous technology journals and wrote the mobile technology section in Fortune Magazine's semi-annual technology buyers guide for years. Blickenstorfer has visited numerous rugged manufacturing operations in the US, Japan, and Taiwan.